In reviewing the plans before assembly, I noticed that the cabin area was a structure composed of many little uprights joining the top cabin longeron to the main fuselage. The plans call out some 1/8X3/16 doublers along the top and down the front and rear cabin uprights. The guru I consult with is Ed Hamler and he said that he ran 1/8 square spruce as doublers inside to “box in” the cabin. I also was concerned about the simple butt joint from the front cabin longeron to the main fuselage because that joint is where the wing holdown dowel is inserted and takes some stress in flight. I decided to run my spruce upright doubler full length

Place short pieces of scotch tape to the joints (where your future glue joints will live)You will have protected the halves from gluing together and maintained the close physical proximity that allows precise alignment of the new parts with the previous parts, assuring a near-perfect duplicate.

 

so it covered that joint (and hopefully, re-inforced it)That meant the cabin top longeron doubler would butt into the full length upright doubler at that corner. I used inexpensive spring clamps I bought at “Harbor Freight Tools.” The small spring clamps have good but not excessive tension and a level clamping surface. So it enables gentle application of pressure to the mating surfaces which assures a good bond. I also overlapped the long scarf joint at the rear cabin Longeron with the spruce doubler. This required matching the angle of that joint so the doubler didn’t poke out of the outline.

Two identical halves being separated from each other after assembly of the second half.

 

The rear wing hold down is placed at this joint.The fuselage structure is very light so these doublers do not add a lot to the overall project weight but spruce is an order of magnitude stronger than balsa so the rigidity of the structure and the “wearability” of the model are greatly improved. We will discuss and illustrate the use of balsa gussets to reinforce joints by adding glue surface and joint rigidity that greatly improves overall strength at a minuscule addition of weight. Our next step is to

complete the “boxing” of the fuselage by joining the two halves through the addition of Cross Pieces. We will demonstrate one way to do so without a dedicated jig for the purpose and a home-built fuselage jig (by Dan McLeod) and its use will be a sidebar feature on the web site. I will be adding pages to this feature as I build the model, which can make for delays(from the usual sources) I will try to detail all that I do so that this will be of use to anyone who hasn't done it before.(at the expense of boring you experienced modelers to death!) So, this can and will become "wordy" but I hope it wil be useful to our members.

 

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